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IN LEHMANN'S TERMS
By Tom Lehmann
Director,
Bakery Assistance American Institute of Baking
Manhattan, Kansas
QUESTION: I
am fairly new to the pizza industry, and I have been told that
cornmeal is occasionally used on the bottom of some pizza crusts, but
not on the bottom of others. Can you explain why?
ANSWER: Corn
meal has been traditionally used on pizza crust as a slip, or
release agent to allow the formed dough piece (crust) to be easily
slid from the pizza or oven peel,onto the deck of the oven for
baking. However, with the ever-increasing popularity of the new,
conveyorized ovens, the use of corn meal is becoming less and less.
The main exception to this is where wood fired ovens are used.
Wood fired ovens
are essentially a look back in time. They make pizzas the old
fashioned way, and they require that the pizzas be peeled in the
oven, hence the need for corn meal. There are also a number of pizza
bakers who still use the traditional deck ovens to bake their waves.
While not everybody uses corn meal in combination with a deck oven,
some operators choose to bake their pizza on a screen, pan, or even
on a special baking paper, the use of corn meal still has a strong
following among users of deck ovens.
When cornmeal is
used, a good deal of it will be lost in the oven, where it chars, and
must be regularly removed from the interior of the oven. Through the
use of an oven rake (to loosen adhering particles from the deck
surface) or an oven groom, which is used to sweep the residue
cornmeal from the oven deck surface. If the cornmeal isn't removed
from the oven in a timely manner, there exists a possibility that it
might ignite and create a fire hazard.
Because of this
potential fire hazard, the use of cornmeal has been primarily at the
pizzeria level. This brings us to one of the more current reasons for
using cornmeal. That is to produce a pizza crust on a high speed,
automated, processing line, which possesses at least one of the
dominant stereotypical characteristics of a pizzeria pizza.
We are finding a
growing use of cornmeal in some of the most current offerings from
the wholesale pizza industry. In addition to providing the
appearances of a pizzeria pizza, the cornmeal also imparts its own
unique flavor, even when charred.
So, how does the
wholesale pizza industry get all of that cornmeal through their ovens
without having it get all over the manufacturers simply put the
cornmeal into their dough, rather than onto it. This way it can't
fall off of the crust and create a problem for them. But at the same
time, it isn't as visual, so much of the perception is lost.
Then we have the
manufacturer who does put the cornmeal onto the crust bottom where it
really needs to be. Their way of coping with problem is simple. They
manufacture a crust that is baked at home, either as a take-and-bake,
or as an oven rising frozen pizza. In both cases the cornmeal serves
its purpose very well, and at the same time does not present a
significant problem to the consumer's home oven is easily cleaned out
with the wipe of a damp towel.
QUESTION: Why
is it that pizza doughs are usually under mixed, as compared to
bread doughs which are mixed to achieve a high level of gluten development?
ANSWER: The
mixing of a dough is a means of developing the gluten forming
proteins, present in the wheat flour, into the somewhat sticky,
elastic material that we call "gluten". As the gluten is
developed, it first becomes somewhat sticky, then it begins to lose
its stickiness, and it becomes more elastic in nature. It is at this
stage of gluten development that the dough can be stretched between
the fingers to form a thin film. It is also at this stage of
development that the dough is more resistant to any change in its
shape. This is due to the elastic character of the gluten. If we were
to mix a pizza dough to this stage, it would tend to be rather
difficult to form the dough to the desired shape, as the dough would
want to snap back to its original shape (possibly a dough ball?) Does
this sound familiar? A dough that shrinks in size, or is difficult to
form? Many of us have experienced this problem more time than we care
to admit I am sure.
But if we stop
mixing before that gluten is developed to the point of being elastic,
the dough will be much less elastic and easier to form. The only draw
back to this is that the crumb structure will not be as fine and cake
like. Hey, who wants their pizza crust to have a cake like appearance
any ways? That open, crumb structure gives our crust that handmade
and pizzeria appearance that we so dearly want.
So what happens if
you were to continue mixing the dough beyond the elastic stage? In
this case, the dough now begins to loose its elasticity, and is more
easily stretched, to formed to shape. However, the dough is also
softer, and generally a bit more sticky, or tacky, making it more
difficult to handle without the use of dusting flour. This isn't a
problem in bread production, since dusting flour is a common part of
the make up of bread. Additionally, the bread dough will be sheeted
to size, then moulded to shape, and then possibly placed into a pan
for shape retention until the dough can be proofed and baked.
In pizza
production, the dusting flour may be objectionable due to its
appearance on the crust surface, and the soft dough characteristic
might create problems with handling the formed crusts while trying to
retain their round shape.
Just remember to
keep your pizza doughs on the under mixed side, and you shouldn't
have any problems with dough forming.
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